VW Golf 4 & Bora

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Engine Tuning

VW Golf 1.8T APR Stage 1 ECU Remap                 

APR's EMCS software is available for the 150BHP Golf including the later VVT engine (Variable Valve Timing). The software for the AGU Golf is available in a 1.0 bar configuration and produces 196 horsepower and 240 ft. lbs of torque respectively. On the later AUM VVT motor, which also as a different turbocharger specification, the horsepower gains are increased to around 212 BHP but with same torque. Our software is designed to operate within the turbochargers' efficiency range whilst producing huge increase in low end torque, improved throttle response and a much smoother, more powerful top end. Unlike other "chip tuning companies", we do not max out the boost pressure sensor in order to boost spike and give high initial torque readings. Although this maybe good for marketing purposes, it not only creates surge during acceleration at low RPM, but also reduces the life expectancy of the turbocharger considerably.

All APR chip upgrades use encryption, which serve several purposes. First, it keeps prying eyes out of our software and prevents lesser companies from copying the chip and degrading the product. Secondly, the encryption prevents the dealer from flash programming the ECU. Also, all APR software is undetectable to a dealers VAG diagnostic tool.

All APR chip software comes with lifetime free upgrades. There is also a lifetime warranty against defects in the software or soldering. All chip upgrades have a 30-day Money Back Guarantee.

APR 1.8T 150/180 Stage 3+ Turbo kit

APR announces the Stage III+ kit, the ultimate turbo system upgrade for post 2000 150/180 1.8T engined VAG cars. This kit is capable of 340 horsepower and 332 foot-pounds of torque at the flywheel, while retaining stock-like drivability. The highlights of the kit include the following:

• APR Twin wall tubular Exhaust Manifold
• Garrett GT28RS Ball-Bearing Turbocharger
• Larger APR designed Mass Airflow Sensor Housing
• APR Custom Cast Silicone Intake Hoses
• APR High Flow Fuel Injectors
• Uprated Fuel Pump & 4 Bar Pressure Regulator
• All Associated Plumbing and Hardware

The power increase with the APR Stage III+ kit for the 150/180 1.8T is substantial - a front mount intercooler is necessary to sustain power levels. It is also highly recommended that brake and suspension upgrades are done to safely use the potential of this upgrade.

The power graph is from a Mk4 Golf 150HP car with performance exhaust, intercooler and induction kit.

VW Golf R32 APR Remap

260 BHP
The EMCS software is operated via the cruise control stalk and uses the engine check light on the instrument cluster to identify program changes. When fitted with the security option you can lock the ECU into a desired program and no one can operate the EMCS without your dedicated pin number. If you do not have, or wish to have cruise control, then we can supply just the one performance program.

All APR chip upgrades use encryption, which serve several purposes. First, it keeps prying eyes out of our software and prevents lesser companies from copying the chip and degrading the product. Secondly, the encryption prevents the dealer from flash programming the ECU. Also, all APR software is undetectable to a dealers VAG diagnostic tool.

All APR chip software comes with lifetime free upgrades. There is also a lifetime warranty against defects in the software or soldering. All chip upgrades have a 30-day Money Back Guarantee.

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Tunit Diesel Tuning

We are Tunit Diesel Tuning dealers for Surrey and London.

These are a superb piece of engineering. Simple to add on and simple to remove. Fitting is normally achieved in 30 minutes!

Click on the logo for an all makes listing!

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Diverter Valves

The diverter valve in your turbo engine is the key element to total power delivery and smooth throttle response. The Stratmosphere HyperBoost HXC diverter valve takes it to the next level with several new and unique features.

1. Our highest boost rated valve ever with increased internal rate.
2. Lightning response when you want boost.
3. New HyperFast lightweight internals for the quickest action yet.
4. Big X-type heat sinks to keep cool.
5. The hottest exclusive acid-ano finish that impresses.
6. New colours- Acid Blue, Acid Yellow.
7. Also Stealth Black and Flash Silver.
8. No diaphragms to worry about tearing.
9. Competition grade.
10. Smaller more compact design.

The APR R1 diverter valve was designed to be the ultimate solution to the problem of unreliable factory and aftermarket diverter valves and to be the leader in performance. Although most are of good design factory diverter valves are built in a very conscious manner and the materials and overall life and reliability suffer. For the performance enthusiast the diverter valve is an important component whose proper operation is paramount to optimal engine operation.

The R1 is designed for optimal performance. The main body of the valve is investment cast in an aluminum alloy. By utilizing this casting process in lieu of a more conventional machining process, APR was able to optimize the internal geometry of the valve to provide the ultimate in flow performance. This geometry cannot be created utilizing conventional machining. As such, the APR R1 has much better flow characteristics than other diverter valves. Combined with the low friction diaphragm assembly, this equates to a valve that is truly a performance leader.

APR R1 Valve	£161.00
Forge 007 DV	£87.49

Uprated Dual Stage Vent to atmosphere Dump Valves now available!! These are a complete kit, removing the O.E DV. The new dual stage DV sits near the throttle body at the front of the bay. Comes with silicone hoses, clamps, new inlet pipe from intercooler and the awesome DV. Call for prices.

This kit allows you to relocate the diverter valve from the hot side of the turbo to the cold side of the intercooler on the VW Golf, SEAT Leon (not Ibiza), Skoda Octavia and Audi A3, TT 1.8T engines of 150 - 180 HP. For the 210/225 versions of this engine please see FMDV225RLK

By relocating the valve in this way there are two benefits. Firstly, due to operating in lower temperatures the longevity of the valve is increased. Secondly, after relocation, the air that is recirculated back into the intake tract to the turbo will be cooler. Cooler air has a greater density. The greater the density of the charge mix in the cylinder the more power generated on combustion.

Note: this kit doesn't include a DV.                     £102.46
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APR Accessories

APR now offers a complete coolant line kit for your 1.8T with a Garrett or KKK turbocharger. These lines look great and include all the necessary hardware.

                                                                      £258.75

APR now has an upgraded in-tank fuel pump available for your high horsepower 1.8T. This is the same pump that is sold in our Transverse Stage III and III+ turbo kits.

This pump is a straight drop-in, and uses the same factory pump pickups as your original pump, so there is no need to worry about fuel starvation when cornering.
Does not fit 4wd cars                                       £224.25

The APR Motorsport Intake Manifold is a high flow cast aluminum replacement intake manifold for any transverse 1.8T. Features of the manifold include larger runners with smoother transitions, a large barrel designed to reduce turbo lag, pressed and bead rolled vacuum fittings, OEM injector seats, and a 76mm throttle body.

The APR Motorsport Intake Manifold is available in either a black powdercoated finish or an unfinished casting for polishing or custom painting. It is also available with or without the throttle body, making the Intake Manifold flexible for both application and styling.

Applying the Intake Manifold to an APR Stage III or III+ will produce power levels in excess of the stock motor internals abilities and upgraded connecting rods are recommended.

Expected gains when applied to an APR Stage III or III+ are 40-50hp, 20-30ft-lbs and reduced turbo lag of approximately 100-200 rpm’s.                              £914.25

APR now offers a complete oil line kit for your 1.8T with a Garrett GT turbocharger. These lines have the correct fittings crimped directly to the stainless line, minmizing the chance for leaks on these critical parts.

The oil feed line is a -6 line that comes with all the necessary banjo fittings and hardware for the 1.8T. It also comes with the correct oil inlet restrictor for the GT series turbos.

The oil drain line is a -10 line and includes the CNC'ed flanges for both the drain of the turbocharger and the oil pan itself. This line also includes all the necessary hardware for a tight seal.                                                               £316.25

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Filters and Induction Kits

We carry the BMC, Jetex, Carbonio & Powertec ranges. Jetex & BMC are virtually household names in filtration.

Manufactured from aerospace grade carbon fibre, Carbonio further improves this material by incorporating a proprietary thermal barrier layer in its construction. The result is an exceptionally light and strong part that minimizes intake temperatures. This ensures that the engine optimizes power by receiving the coldest and most oxygen rich air possible.

Carbonio’s line of intakes represent the pinnacle of induction design. Extensive testing has resulted in an intake that maximizes performance in all driving conditions. Power will come on sooner and the engine will pull for longer and stronger.

Benefits of the Carbonio CAI System include:

- Increases horsepower and torque
- Improves throttle response
- Decreases turbo 'lag'
- Flattens torque curve (engine is less 'peaky')
- Improves fuel economy
- Enhances engine's volumetric efficiency
- Enhances sound of turbo diverter valve
- Maintains all factory emissions components
- Unique thermal barrier composite construction ensures 

  low inlet temperatures

BMCs pedigree is second to none - used in F1 no less!!

CDA filtering system is composed of a cylindrical carbon air box containing a washable filtering element. Substituting the original air box with our CDA, cold air is directly channeled through an internal airflow deflector to the filter and drawn into the engine with a very small pressure drop (patented system). The CDA system also includes a black alloy ducting (60 cm length) for connecting the system to an air intake on the front of the car. The system is available in two different dimensions: we advise Type 1 for engines up to 1,600 cc; Type 2 for bigger displacements. Every type is also available in different diameters on engine side for connections. Dyno and Datron Laser tests demonstrate the great performance of CDA filtering system.

All the above filtration systems provide your cars with better filtration characteristics over standard units.

Typical gains in power can be felt when fitting the right filter choice for your car. (Cold Air Intakes)  CAIs are a great benefit to the Golf/Bora VAG 1.8T range and the V6 (inc R32)

If you see a cheaper price - tell us and we'll beat it!

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Transmission

Quickshift kits for 5 speed and 6 speed gearboxes are reduce the throw of the gearlever, thus making gear changes quicker.

We offer Forge Motorsport and Neusoeed items.

Here is a picture of the New Forge item for all 6 speed.

This quickshifter, once installed, will allow you to shorten the movement of your gear shift in order to obtain the optimum shifting times required for performance driving . You can personally customise the throw to suit your own preference due to an infinitely adjustable pivot mechanism. This wide range of adjustment should allow for adjustment from stock to a 40% decrease in shifter throw. This unit will fit all VAG 6 speed gear boxes as found in the Audi TT MK1 2002 onwards and MK2(up to 2006), the VW Golf MK4 and MK5(up to 2006), SEAT Leon MK1 and MK2, Skoda Octavia MK1 and MK2(up to 2006) and the Audi A3 /S3 MK1 and MK2 .

Neuspeed quickshifters:

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Intercoolers and Hoses

Tuningwerkes can supply side & front mount intercoolers and upgraded side mount intercoolers for this car. When running big BHP, a bigger - more efficient intercooler is a must!

Forge Side mount stats:

Gains over stock SMIC
Size increase: 27mm x 5mm x 15mm
Pressure loss reduction: 2psi
Air temp reduction: 6-9 DegC

Uprated boost and coolant hoses are available for most applications too from SAMCO and SFS.

Uprated/larger intercooler hoses available.
Larger Turbo inlet pipes too… these flow up to 70% more air to the turbo charger! A MUST have too!!

Forge Side Mount Intercooler	£434.70
Forge Front Mount Intercooler	£569.25
A 5 piece silicone hose kit to replace the turbo and intercooler hoses on a VAG 1.8T engine. Black and blue hoses are generally readily availalbe, red is available on request, and are manufactured to order.	£107.59
A 5 piece silicone hose kit to replace the turbo and intercooler hoses on a VAG 1.8T engine. Black and blue hoses are generally readily availalbe, red is available on request, and are manufactured to order.	£107.59
Forges silicon hose keeps its shape under boost, where the standard hose will collapse - even on a standard car. This hose is reinforced and has higher flowing internals. This 1.8T Induction hose is suitable for engines: AVC / APH / AJQ / AGU / ATC Black and blue hoses are generally readily availalbe, red is available on request, and are manufactured to order.	£118.46
Forges silicon hose keeps its shape under boost, where the standard hose will collapse - even on a standard car. This hose is reinforced and has higher flowing internals. This 1.8T Induction hose is suitable for engines: AWU / AWP / APP / AUM / AWW / AWD / AUQ / ARX / ARY Black and blue hoses are generally readily availalbe, red is available on request, and are manufactured to order.	£118.46
Neuspeed Turbo Intake Pipes	£166.75

Engine Accessories

To add a nice finishing touch to your engine bay, why not try Neuspeed's range of aluminium caps machined from a block of 6061-T6 aluminum; featuring an engraved Neuspeed logo and a highly polished finish.

Polished Dipstick Cover          £34.50

Polished Engine Oil Cap        £40.25

Polished Power Steering Cap £34.50

Polished Suspension Caps      £74.75

Polished Bottle Cap              £40.25

Polished Water Resevoir Cap  £40.25

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Exhaust Systems

Tuningwerkes can offer Jetex, Supersprint and Milltek systems for this car.

Jetex has come a long way with its production now and offers a reasonably priced alternative to Supersprint.

Supersprint - on the other hand have been offering good looking (and extremely well built) systems for years (we first used their 1.8T system on our Audi A3 in 2000 (featured in PVW)!!

We have seen noticeable gains in power from units like the Milltek Sports.
Milltek Sport performance exhausts have a genuine performance edge - noticeable power gains, sounds that are truly awesome, styled looks that are aggressive but discrete and a feeling of true exhilaration.

• Transforms performance and driveability
• Sharper throttle response
• Precision, quality controlled manufacture
• Highest quality aircraft grade stainless steel
• Low pressure systems for maximum performance.
• Responsibly developed and engineered

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Suspension

Tuningwerkes has a great relationship with the world leaders in suspension development and design.
We supply leading names such as H&R, KW Suspensions and Eibach.

There are a lot of companies out there. There are - however, only a few good ones with proven R&D, TUV approval etc.

There are cheap suspension kits on the market - and you will see more expensive ones too. The difference is not merely in the name. There is a lot of work that goes into suspension design. A lot of factors have to be taken into consideration before a manufacturer can release a kit. Take a look at the big names. Eibach - supply race cars the world over. H&R - Original Equipment suppliers to VW for their Golf R32s and to Mercedes race teams. KW Suspensions - suppliers to VW Racing! Do any of the cheaper brands have such pedigree? Do they have their own R&D?

Fitting a suspension kit to any car is a serious decision. Not only are looks improved, but the safety of the vehicle on the road is also an issue -that's why after years of hands on experience, we can advise you which kit is the best for your application.

We are also proud to announce we are the only Official H&R and KW Suspension outlet for Croydon, Surrey making us the preferred choice of these two major brands for service, collection, mail-order & fitting! (all fitting is done on site!)

Suspension bushes are some of the most highly stressed components fitted to a motor car. They undergo enormous strains and in the most arduous of conditions with no maintenance or lubrication.

The material they are manufactured from is a rubber compound containing natural products which deteriorate with age. It becomes softer and more pliable, resisting the forces placed on it less and less. Therefore allowing more and more movement of suspension components and offering less and less control over the suspension geometry.

• POWERFLEX for prolonged tyre life.
• POWERFLEX for improved performance.
• POWERFLEX for increased safety.
  

From wheel spacers and springs to anti-roll bars and complete coil over suspension kits - we can supply a kit that will transform the handling of your vehicle.

Call Tuningwerkes today for your vehicle's requirements - or use the contact form.

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Brakes

World renown EBC brake pads and disks have proven a hit with many car clubs, enthusiasts and track racers.

Tuningwerkes can supply Green and Red Stuff pads for road use as well as track equivalents. Please call for prices on disks and pads.

We also supply ATE, AP Racing, Brembo and Black Diamond brake components too.

We are a main agent for BREMBO components.

For the ultimate in BIG Brake conversions - click HERE

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Styling

We carry popular makes like AutoArt, FK, INPRO, ZENDER & JOM accessories. We also offer our Premier Line of products by Stroeve Motorsport, Cult Society, DSP Tuning, ABT Sportsline and Caractere.

We can offer Alessio, FOX, Borbet, BBS, OZ, Keskin, Ronal & OEM Replica wheels & tyres as competitive prices. Prices vary according to size and tyre choice. Please call for details.

       Our Mk4 featured In PVW April 05 "Dreamwerkes"      

All prices inc VAT (unless stated) & subject to change and Terms